Polygraph Limited

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Comprehensive Machinery Services

At Polygraph, we deliver comprehensive end-to-end services designed to ensure maximum performance, reliability, and long-term value of our machinery. Our service approach combines deep engineering expertise with a strong focus on customer success across every stage of the equipment lifecycle.

Our capabilities begin with mechanical and electrical design, engineering, and system integration, ensuring that each solution is precisely tailored to customer requirements and industry standards. We follow strict assembly, testing, and quality control disciplines to guarantee consistent performance, safety, and durability.

 

Lifecycle Support

Service, engineered a press is only as good as its output under production pressure. Our support model is built to remove risk at handover, protect repeatability over time, and keep performance stable across years of running.

Commissioning & Acceptance

Production readiness is validatednot assumed.Commissioning is where installation becomes a baseline.We align setup, calibration, and trials to agreed acceptance criteria and document settings so performance is repeatable, not operator-dependent. 

Scope Includes

Site readiness review and pre-install checklist

Mechanical assembly, alignment, guarding

Electrical & controls integration

Calibration, dry runs, safety validation

Performance verification & acceptance sign-off

Calibration, dry runs, safety validation

Deliverables

Commissioning checklist & acceptance record

Baseline settings / as-built documentation

Handover pack for production & maintenance teams

We don’t just install equipment we deliver production-ready systems with documented baselines

Operator Enablement

Stable output comes from disciplined maintenance

Training isn’t a formality (performance repeatability)

Scope Includes

Operator & maintenance training modules

SOPs for start-up, shutdown, cleaning, safety

Changeover routines & running discipline

Fault isolation guidance & escalation flow

Remote support when required

The goal is simple: stable running, predictable output, fewer avoidable errors.

Preventive Maintenance & Repairs

Uptime is engineered and maintained. We support planned maintenance and corrective repairs with structured checks, clear reporting, and action closure so performance doesn’t drift and issues don’t repeat.

Scope includes

Preventive maintenance schedules & audits

Mechanical / electrical inspection routines

Troubleshooting & corrective support

On-site service visits (as per scope)

Service reports & action closure tracking

Maintenance is not a cost line it’s output protection.

Spares, Upgrades & Retrofits

Parts discipline reduces risk. Upgrades protect lifetime value. We support genuine spares planning and modernization paths to keep machines reliable, supported, and production-relevant.

Scope includes

Genuine spares & wear-parts supply.

Critical spares recommendations (by configuration)

Retrofit kits & modernization paths

Performance / automation upgrades

Obsolescence support & system refresh options

PROCESS & PRINT OPTIMIZATION

Optimization is not a workshopit’s disciplined fine-tuning. We focus on stability, repeatability, and waste reduction under your real operating conditions. We review current running practices, settings, and constraints, then recommend controlled adjustments that improve output consistency and reduce avoidable loss. Where required, we train teams on the “why” behind settings so improvements hold after we leave.

OUR PROCESS OPTIMIZATION CAPABILITIES INCLUDE:

Production audit & stability review

Changeover workflow improvements

Waste & rejection reduction actions

Settings baseline refinement

Operator coaching on controls & discipline

Documentation of recommended practices

Optimization is successful only when it’s repeatable

RELOCATION & REINSTALLATION
OUR RELOCATION CAPABILITIES INCLUDE:

Dismantling guidance & maintenance discipline

Transport planning inputs & packing checklist

Reinstallation planning & site readiness checks

Mechanical alignment & electrical reconnection support

Calibration & safety validation post-move

Performance verification & baseline reset

Handover documentation after recommissioning

A move should not become a performance reset

CONSULTING & TECHNICAL ASSISTANCE

We support troubleshooting with an engineering lens. We work with your team to isolate variables, test changes in a controlled way, and document what stabilizes output. The outcome is practical: fewer repeat issues, clearer settings logic, and stronger day-to-day control.

OUR APPLICATION ENGINEERING SUPPORT INCLUDES:

Substrate & job condition review

Process parameter troubleshooting support

Drying / viscosity / handling guidance

Controlled trial recommendations

Root-cause isolation & corrective actions

Documentation of stable settings practices

Operator coaching for consistency

Less guesswork. More control.